Vertical Rack Plating Line for Bathroom Hardware

Taizhou Junda Intelligent Equipment Co., Ltd.는 수도꼭지, 샤워 헤드, 밸브 및 욕실 액세서리에 대한 완전 자동 구리-니켈-크롬 전기 도금 시스템을 제공하는 욕실 하드웨어용 수직 랙 도금 라인의 중국 제조업체입니다.
당사의 턴키 솔루션은 PLC 자동화, 에너지 효율적인 프로세스 제어 및 환경 보호 시스템을 통합하여 글로벌 위생 하드웨어 제조업체를 위한 안정적인 생산, 거울 품질 마감 및 높은 내식성을 보장합니다.

문의 보내기

제품 설명

Our vertical rack plating line for bathroom hardware is purpose-built for the high-volume decorative electroplating of faucets, shower heads, bathroom accessories, and plumbing fittings. The vertical lift configuration with circular ring track enables dense tank arrangement and continuous production cycles, delivering consistent mirror-quality finishes.

This vertical lift plating equipment is optimized for the copper-nickel-chrome sequence required for premium sanitary ware finishes, achieving excellent corrosion resistance and brilliant appearance.

주요 사양

매개변수	사양
장비 유형	완전 자동 수직 리프트 도금 라인
도금 순서	Copper → Nickel → Chrome
제어 시스템	HMI 터치스크린이 있는 PLC
호이스트 용량	플라이트 바당 50kg – 300kg
적합한 공작물	Faucets, shower heads, valves, bathroom accessories
Finish Quality	Mirror finish
염수 분무 저항	48~120시간
인증	CE

Key Problems It Solves

Our vertical rack plating line is designed to solve common production challenges in bathroom hardware manufacturing:

Unstable coating thickness in manual plating lines

Low production efficiency in small-batch or multi-product environments

높은 인건비와 숙련된 작업자에 대한 의존도

Poor corrosion resistance in traditional finishing processes

Long changeover time between different product types

Lack of automation and process consistency

Vertical Rack Plating Line For Bathroom Hardware

기술적인 프로세스

The vertical rack plating line for bathroom hardware follows a proven process sequence for premium decorative finishes:

단계	프로세스	지속	중요한 매개변수
1	초음파 탈지	3~5분	60-70℃
2	전해세정	2-3 min	Cathodic/anodic
3	산성 활성화	1~2분	10-20% H₂SO₄
4	Copper Plating (Strike)	5~10분	2-4 A/dm²
5	구리 도금(산)	15-25 min	3-5 A/dm²
6	니켈 도금	15-25 min	4-6 A/dm², 50-60℃
7	장식용 크롬	3~5분	10-20 A/dm², 35-45℃
8	DI Rinse & Dry	5~10분	열기 80-100℃

주요 장점

✅ Mirror Finish Quality – Optimized for high-end sanitary ware requiring brilliant decorative surfaces

✅ Corrosion Resistance – Copper-nickel-chrome system provides long-lasting protection in wet environments

✅ Dense Tank Arrangement – Circular track layout maximizes space efficiency and production continuity

✅ Precise Process Control – PLC with HMI ensures consistent quality batch after batch

✅ Hydraulic Drive – Smooth, quiet operation with accurate positioning

✅ 높은 처리량 – 대량 연속 생산을 위해 설계되었습니다.

✅ 12개월 보증 – 완전한 애프터 지원

응용

Faucets and tapware

Shower heads and systems

Bathroom accessories (towel bars, robe hooks)

Valves and plumbing fittings

Kitchen sinks and accessories

장식용 하드웨어

기술적인 매개변수

매개변수	값
최대 공작물 크기	최대 600mm × 400mm × 400mm
사이클 시간	비행 막대당 25~45초
드는 속도	1-20 m/min
운송 속도	5-60 m/min
전원공급장치	380V/415V 50Hz/60Hz 3상
Tank Material	PP / Stainless Steel 316L

Vertical vs Horizontal Plating Line

목	Vertical Rack Plating Line	Horizontal Plating Line
Floor Space	컴팩트한 디자인	큰 설치 공간
자동화 수준	완전 자동	반자동
Finish Quality	High uniformity	Medium consistency
생산 모드	마디 없는	Batch-based
최고의 대상	Bathroom hardware	Heavy industrial parts

서비스 지원

사전 판매 서비스

● Process consultation

● 공장 배치 설계

● Customized solution proposal

● Investment cost analysis

Installation Service

● On-site installation guidance

● System debugging

● 운영자 교육

● Process optimization support

After-Sales Service

● 12개월 보증

● Remote technical support

● 예비 부품 공급

● Lifetime technical consultation

JUNDA를 선택하는 이유

Taizhou Junda Intelligent Equipment Co., Ltd. provides reliable turnkey surface finishing solutions with strong engineering capability and manufacturing experience.

● 10+ years of electroplating equipment manufacturing

● CE & ISO certified production systems

● Custom factory layout design and engineering support

● 통합 폐수 및 배기가스 처리 시스템

● Full project delivery from design to commissioning

● Long-term technical support and spare parts service

FAQ

Q1: What is a vertical rack plating line used for?

It is used for high-volume electroplating of bathroom hardware such as faucets and shower heads.

Q2: 어떤 금속을 도금할 수 있나요?

Copper, nickel, chrome, and multi-layer decorative coatings.

Q3: Can it support different product sizes?

Yes, it is designed for flexible multi-product production.

Q4: What is the delivery time?

Typically 30–45 days depending on configuration.

Q5: Is it fully automatic?

Yes, the system is controlled by PLC automation with HMI interface.

Looking for a reliable vertical rack plating line for bathroom hardware manufacturer in China?

Contact JUNDA today for a customized turnkey electroplating solution tailored to your factory production needs.

핫 태그: 욕실 하드웨어, 표면 마감 장비용 수직 랙 도금 라인, 중국 공장